6 Different Insulator Types | Specification, Properties and Uses

6 Different Insulator Types | Specification, Properties and Uses

If you look outside, you can see the electrical overhead system which is used for transmission and distribution of electricity.

It has many electrical components such as conductor, tower (electrical pole), insulator…

Here, the insulator is used for connecting many other electrical components.

Here, I am describing one of the most important overhead system’s components called Electrical Insulator.

Electrical insulator

What is Electrical Insulator?

The electrical insulator is a device which provides the required insulation between the line conductor and earth. Due to this insulation, leakage current can’t flow from line conductor to earth.

The basic definition of the insulator:

Insulator is a material or a device which restrics the flow of  free electrons (or charge).

The symbolic representation of the insulator:

Insulator symbol

Moreover, the insulating material plays an important role in making of various electrical and electronic circuit and overhead power system.

Insulator has very high resistivity (offers very high resistance). Due to this high resistance, electrical current does not flow from one point to another.

Important Electrical Insulator Properties

Insulators have some specific properties that make them different from other electrical devices.

  1. The electrical insulator has a high resistivity.
  2. Insulator has good mechanical strength for the conductor load.
  3. It has good dielectric strength.
  4. It has high relative permittivity of insulator material.
  5. The material used in the insulator is waterproof or non-porous.

If you compare insulator and conductor, both have the opposite properties.

Which is the Best Electrical Insulator Material?

Insulator made up of different insulating materials like plastic, rubber, mica, wood, glass, etc.

In the electrical system, the specific insulating materials used like porcelain, glass, steatite, polymer, ceramic, PVC.

Porcelain material of the insulator is best in an electrical power system. It is commonly used in overhead transmission and distribution system.

Moreover, glass types of insulating material discs are also used in suspension or strain insulators.

Multiple insulators material are easily available in the market.

Why are Electrical Insulators Important?

The insulator work as a Protector or Protective device. Because it provides high resistance.

Here are some important reasons to understand the importance of insulator.

  • Insulator helps to protect from heat, noise, and electricity.
  • The insulator is used to support the overhead conductor.
  • It is commonly used to insulate the live parts of equipment or conductor from the earth.
  • The live conductor is protected by the wrapping the insulation.
  • It helps to protect switchgear, transformer, and other systems in a substation.

Basically, insulator protects devices from overload.

Insulator Types

Which type of Insulators used in Power System?

In transmission and distribution system, six different types of insulator are used. These six types of insulators are selected on the bases of voltage rating.

Each insulator can have multiple insulating discs.

If one disc can sustain 11kv voltage capacity and six discs can sustain 66kv voltage.

Insulators are classified into six different major types.

  1. Pin Insulator
  2. Strain Insulator
  3. Shackle Insulator
  4. Suspension Insulator
  5. Post-Insulator
  6. Stay Insulator

Let’s dive in each one-by-one.

1. Pin Insulator

The pin types of insulators are mostly used in the distribution system.

Specification of Pin Insulator:

  • Pin insulator can sustain upto 11kV voltage capacity.
  • It is made up of material which has high mechanical strength.
  • It can be connected with horizontal as well as vertical position.
  • This type of insulator is used in the high voltage overhead distribution line.
  • The pin insulator has a simple construction.
  • It requires less maintenance as compare other insulator types.

2. Suspension Insulator

The suspension insulator is called as Disc Insulator. Mostly, suspension insulator is made of glass or porcelain insulating materials.

Especially, glass types of insulator used in the lightweight condition.

Specification of Suspension Insulator:

  • The voltage operating capacity of the insulator is from 11 kV to 765 kV.
  • It is mostly used in the overhead transmission system or line.
  • It provides more flexibility to the overhead line.
  • The multiple discs can be used based on voltage level (low to high).
  • It is generally placed with the steel tower.
  • Suspension insulator requires more height for supporting the multiple discs.

In a transmission line, why suspension insulator is better than others?

Suspension insulators are most beneficial than the other insulator. Because, if any of the disc damages from suspension insulator, the remaining disc will operate. The damaged disc can be replaced, easily.

3. Strain Insulator

Strain insulator is similar to the suspension insulator type. Like suspension insulator, strain insulator can be used in the overhead transmission line.

But, it has slightly different specifications and working role.

Specification of Strain Insulator:

  • It is used in higher voltage condition i.e. above the 33 kV.
  • Primarily, it is used in bend or arm place of the transmission line.

4. Shackle Insulator

Shackle Insulator occurs in small size on the overhead distribution system.

Specification of Shackle Insulator:

  • In the distribution line, the metallic strip is used to connect the shackle insulator.
  • This insulator has a bearing capacity up to the 33 kV voltage.
  • In the circular turn or bend position, shackle insulator can work.

5. Post-Insulator

Post insulators are commonly used in the substation or generating substation.

Specifications of Post Insulator:

  • In a substation, it is suitable for different voltage level (from a higher to lower voltage).
  • Always it is placed in a vertical position.
  • It helps to protect switchgear, transformers, and other connecting devices.
  • This types of insulator have strong mechanical strength.

6. Stay Insulator

Stay insulator known as the Egg Insulator because it looks like the oval or rectangular shape.

Specification of Stay Insulator:

  •  Stay insulator is used only in the distributions line.
  • It occurs in small size as compared to other insulators.
  • It always places in between the line conductor and earth.
  • The insulator works as a protective device when the sudden fault condition or voltage change occurs in the line conductor.

What insulator types should be used?

Insulator  Voltage Capacity  Uses
Pin Insulator < 11 kV Distribution System
Suspension Insulator 11 kV to 765 kV. Transmission System
Strain Insulator > 33 kV Transmission System
Shackle Insulator < 33 kV Distribution System
Post Insulator > 11 kV (High) Substation  System
Stay Insulator < 11 kV Distribution System

This is all about different insulator types, uses, and their specification. If you have any point to discuss about insulator, write in the comment section.

10 thoughts on “6 Different Insulator Types | Specification, Properties and Uses”

  1. Dear Dipali,

    Your articles are Very knowledgeable, & useful for electrical engineer, electrical contractor, electrical students.

    I appreciate to you.

    Regards,
    Umesh
    Consultant(E&I)

Leave a Comment