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Electrical Transformer | Main Parts | Construction Of Electrical Transformer

In this article, I will explain what is Electrical Transformer? and the main parts of the transformer and construction base on Electrical Transformers in the electrical power system.

I will also add functions of each part of the Transformer. So, it will make you understand easily.

What is Electrical Transformer?

The basic definition of a transformer:

An electromagnetic device which is used for step up or step down the voltage level with respect to increasing or decreasing current level at constant frequncy. This device called as Electrical Transformer.

It is also called an electrostatic device because it doesn’t contain removing apart.

It works on a principle of Faraday’s Laws of Electromagnetic induction.  In the transformer, an electrical connection does not occur, but it is magnetically connected.

So, It requires and works only the AC voltage source to generate the magnetic flux in the electromagnetic field. And it is playing a significant role as a protective device by regulating (raising or lowering) voltage in an electrical power system.

The transformer has the main function to transform the power from one circuit to another circuit at a constant frequency. In the transformer, power is measured in the KVA rating, not kW.

The various types of transformers are used in the power system. This classification of the transformer is classified into a different basis.

What is the Construction of Transformer?

The transformer has made of the laminated iron core and steel strips. It may be ‘E’ type or ‘L’ type shape. The lamination of the core is thin metal strips of insulated metal. This lamination is insulated by a coat of varnish or paper.

It consists of two simple winding such as primary winding and a secondary winding. Those winding are separate and made by an electrical copper coil (number of turns).

This copper coil laminate by the insulating material and wrap around the limb. You can easily understand the following figure.

 Internal Structure of the Transformer

We were already discussing, the transformer winding is not electrically connected to each other, but it is magnetically connected.

AC voltage supply (V1) is provided to the primary winding and load (V2) is connected to the secondary winding.

A core is providing a low reluctance path for flowing magnetic flux whose maybe a flowing useful flux in a particular path and leakage flux does not flow in a particular path as shown in the figure.

What are the Main Parts of a Transformer?

Several parts of the transformer are given different function with the works as follow.

  1. Laminated Iron Core
  2. Winding of the Transformer
  3. Insulating Material
  4. Tap Changer
  5. Transformer Tank
  6. Oil Conservator Tank
  7. Breather
  8. Buchholz Relay
  9. Bushing
  10. Cooling Tube and Radiator
  11. Explosion Vent

Image result for part of transformer

 Part of Transformer (Image source)

Let’s study of each part one by one.

1. Laminated Iron Core

A core of the transformer is made up of iron or silicon steel or ferromagnetic materials.

The main function of Core to support the winding and to provide a flux flowing path in the magnetic circuit.

The soft iron core which made by the thin metal strips lamination. Each metal strip has thickness near about the o.5mm. In the below figure, you can see the number of metal strips connected to each other with the lamination layer and form a single core.

 Laminated Iron Core

It provides a low reluctance path and high permeability for the flux in the magnetic circuit. And this lamination of the core helps to reduce the eddy current loss and hysteresis loss.

2. Winding of the Transformer

The transformer winding is consists of several turns of the copper coil. It is wrapped around the limb or core with the lamination. These windings laminated by the insulation coating because it prevents the short circuit condition.

The winding of the transformer is separated by the primary side and secondary side.

On the bases of supply two types as.

I. High voltage winding

II. Low voltage winding

Simply two types of winding are used as.

I. Concentric types winding

II. Sandwich types winding

I. Concentric types of Winding:

Concentric types of windings are generally used in core types of transformer. It contains the only single path for mutual flux (Φ).  And theses flowing flux are equally distributed on the side limbs of the core.

The single flux path is shown in the following figure.

Concentric types of winding consist of various kinds of winding like,

  • Helical types winding
  • Disc types winding
  • Core types winding

Core type transformer

In these core types of the transformer, windings are surrounded by the core. So, it requires huge amount of copper coil and laminated materials.

II. Sandwich types of the Winding:

Sandwich types of winding are used in shell types winding. In shell-type winding, the primary and secondary winding is placed on the central limb.

This central limb carries two flux paths (mutual flux and leakage flux) in the magnetic circuit.

 Shell type transformer

You can see the above diagram, in shell types of the transformer, the core surround by the winding.

3. Insulating Material

In the transformer, insulating materials rely on their voltage rating. Different types of insulating materials are used in the transformer.

These insulating materials maybe a transformer oil,  insulating paper, wood, the insulating glass material, tap changer insulating coil from grounding, etc.

4. Tap Changer

Tap changer to regulate supply voltage or load and maintain both conditions by changing the variable turn.

The tap changer is easily removed the first turn and connect the next turn ratio. Tap changers can occur on the primary side or secondary side.

Generally, tap changer use in the high voltage winding side because it reduces load current.

Classification of Tap Changer –

It is classified into two following category,

  • No-load tap changer
  • On-load tap changer

5. Transformer Tank

The transformer tank is a cylindrically shaped tank. It is made of steel metal with a high thickness. Core and transformer winding is placed in the transformer tank.

The transformer tank is needed to store the oil especially mineral oil. This oil provides insulation and cooling to the transformer winding.

6. Oil Conservator Tank

The oil conservator tank looks like a rectangular tank. It stores the extra oil and directly connected with the transformer tank.

The oil conservator tank is played an important role in the transformer.

The purpose of the conservator tank is to protect the expansion of oil in the main tank of the transformer. The oil is used in the transformer two purposes-

  • Insulation
  • Cooling

When the oil level reduces due to losses or leakage, the conservator will be delivering oil to the transformer. Thus, It acts as reservoir oil.

7. Breather

Breather is connected with the conservator tank. It is a cylindrical vessel which filled blue color silica gel.

They have two purposes -remove the moisture from the air and to have the capacity to absorb the moisture in a transformer.

It plays a role to act as the air filter and provide the free moisturizing air to the conservator tank.

8. Buchholz Relay

Buchholz relay is a protective device that is oil and gas-operated the relay. It is connected to the main transformer tank and conservator tank.

When the internal fault occurs in the transformer due to leakage flux, insulation core, core connection, breakdown core, etc. by producing excess heat.

This excess heat decomposes oil in the transformer and gas bubbles formed. Gas bubbles flow in the upward direction to the conservator and collected in the relay.

Buchholz relay is fault detected by the amount of nature of gas and oil level in a transformer.

During several fault conditions, an alarm is alert then this command send to the circuit breaker and isolates the transformer.

Buchholz Relay (Source)

9. Bushing

The bushing is an insulating device that is made up of porcelain materials. The terminal of the bushing is provided a path of the conductor to the transformer tank.

With the help of the terminal, the transformer gives and provides the supply to another system.

In the transformer, two types of the bushing are mostly used- high voltage (HV) bushing and low voltage (LV) bushing. Its rely on voltage rating may be a high voltage or low voltage.

Image result for bushing in transformer

Bushing Of the Transformer (Source)

In the above figure, you can see the high voltage bushing occurs in large size and low voltage bushing is occure in a small size.

10. Cooling Tube and Radiator

The cooling tube is necessary for maintaining the temperature and circulating cooling oil in the transformer.

And the radiator is connected with the transformer tank. It is also made of a number of metal strips or pipes.

Both the cooling tube and the radiator provide the same function in a different way. When losses occur in the transformer, heat is produced.  This heat absorbs by the cooling tube and radiator in the form of cooling systems.

It is divided into two types of cooling systems.

  • Natural cooling system
  • Forced cooling system

In the natural cooling system, a cooling tube and radiator are used. And In the forced cooling system, we can connect extra air fan to the transformer.

11. Explosion Vent

The explosion vent is located at the topmost position on the transformer.  The conservator tank is directly connected to the explosion tank with the help of a pipe.

The main purpose to prevent damage transformer oil tank by expelling boiling oil during an internal fault. And it is necessary to remove heated oil (in the form of gas) in the transformer.

This explosion tank use only for emergency purposes. It mostly works when a breather and Buchholz replay will not doing work properly.

These eleven main important parts of transformers are covered with the help of the tutorial.

If you are interested more about to learn practically and building projects, here is the listing of the topmost challenging ideas for the Electrical Engineering Project based on Transformer.

Let me know if you have any queries, you can share in the comment section.

Thanks for Reading!

36 thoughts on “Electrical Transformer | Main Parts | Construction Of Electrical Transformer”

  1. how to decrease voltage drop of transformer.
    which type of lamination use for core assembly.(best material)
    which type of coating used on lamination

    Reply
  2. – By using the winding
    Provide the high resistivity and low permeability materials
    By using the tap changer

    – Silicon steel, Amorphous metal, Ferrite ceramic.
    Mostly the Silicon steel provides the high electrical resistivity.

    – The lamination which depends on the construction types of the transformer.
    Lamination Maybe ‘E-I’,’E-E’,’L-L’,’U-I’ Types.
    E-I core laminated transformer construction is mostly used in transformers.

    Reply
  3. Hey Dipali, I have seen your tutorial. I want to suggest to you one thing your theoretical concept is remarkable.

    But if you provide video tutorials as well then it’s very easy to understand (especially in the case of PLC languages and MATLAB).Great work.

    Reply

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